Temperature Control - Johnson Controls | Shielded Cables

Summary: Temperature Control - Johnson Controls | Shielded Cables

Temperature Control – Johnson Controls | Shielded Cables

Windy City Wire manufactures low-voltage SmartWire cables for Johnson Controls temperature control systems. This shielded plenum lineup is built for dependable performance in building automation and HVAC control, providing clean signals for sensors, actuators, and controllers. If you are sourcing temperature control wire and cable for new construction or retrofit work, our SmartWire options offer consistent quality and straightforward installation across a wide range of Johnson Controls applications.

These products are purpose-built for temperature control wire needs in commercial environments, with plenum-rated jackets and overall foil shields that help reduce electrical noise in mechanical rooms and near VFDs. SmartWire Glide lubrication is applied during manufacturing to lower pull friction by up to 70%, helping installers pull more cable with less effort.

Built for JCI temperature control systems
Our shielded plenum SmartWire constructions align with common jci wire and cable Johnson Controls practices for field devices, supervisory controllers, and I/O modules. With available conductor jacket color combinations and clear product identification, they support faster terminations and easier service for building automation teams managing mixed-system facilities.

• Low-voltage building automation wire and cable designed for HVAC and Temp Control circuits
• Shielded (O/A foil) for noise-sensitive control runs
• Plenum-rated (CMP) for use in environmental air spaces where required by code
• SmartWire Glide lubrication applied to every cable jacket to reduce pull force
• Available AWGs: 18 and 22 to match common JCI control specifications
• RoHS compliant constructions

Where these cables are used

• Thermostats, wall modules, temperature and humidity sensors
• Damper and valve actuators, relays, and binary inputs
• VAV boxes and controller I/O points
• Controller networking and signal runs requiring shielded building automation wire and cable

Conductor jacket color options
To support clear identification in the field, available conductor jacket color combinations include: Black/Gray, Black/Orange, Black/Violet, Black/Tan, Black/White, Black/Yellow, Black/White/Blue, Black/White/Violet, Black/White/Tan, Black/White/Yellow, Black/White/Purple, Black/White, and Red/Blue.

Why teams choose Windy City Wire for Temp Control
Contractors and facility teams rely on our temperature control wire and cable for consistency across projects, from submittal through installation. Our U.S.-manufactured SmartWire product line is engineered for reliable terminations, smoother pulls, and long-term system stability—helping you deliver quality outcomes on Johnson Controls projects and broader building automation upgrades.

Available constructions

• 18 AWG 2 Conductor Bare Copper Shielded Plenum CMP: O/A foil shielded control cable for common two-conductor JCI loops, sensors, and actuator power. CMP plenum listed for use in environmental air spaces.
• 18 AWG 3 Conductor Bare Copper Shielded Plenum CMP: Three-conductor control cable for devices requiring power, common, and signal leads with added noise protection. CMP plenum listed.
• 22 AWG 3 Conductor Bare Copper Shielded Plenum CMP: Smaller-gauge shielded option for sensor and controller I/O points where 22 AWG is specified. CMP plenum listed.
• 22 AWG 2 Pair Bare Copper Shielded Plenum CMP: Two-pair shielded control cable for multi-signal runs or controller communications in noise-prone areas. CMP plenum listed.

How our offering delivers value
Selecting Windy City Wire means your team gets clean, shielded signal performance, plenum compliance, and smoother installs across Johnson Controls and mixed-manufacturer building automation systems. From engineering through closeout, our SmartWire temperature control wire supports consistent results and helps reduce labor on every pull—so you can finish faster and maintain with confidence.

Solutions: Temperature Control - Johnson Controls | Shielded Cables

Temperature Control – Johnson Controls | Shielded Cables

Windy City Wire manufactures low‑voltage temperature control wire and cable designed for reliable performance in modern building automation. This shielded, plenum‑rated category is purpose‑built for Johnson Controls environments and works seamlessly across leading Temp Control platforms from Trane, Honeywell, and Alerton. Whether you are wiring controller I/O, sensors, actuators, or binary devices, these cables help maintain signal integrity, streamline installs, and support code compliance in demanding commercial spaces.

Where these shielded plenum cables fit

• Johnson Controls: Ideal for controller I/O and field device wiring across Metasys and Facility Explorer deployments—thermostats, zone sensors, VAV boxes, damper and valve actuators, relays, safeties, and enable/disable circuits. Suitable for jci wire and cable johnson controls applications where clean, low‑voltage control and sensor signals are critical.
• Honeywell, Trane, Alerton: Supports low‑voltage 24 VAC control circuits, analog inputs (0–10 V, 4–20 mA), thermistor/RTD sensor loops, and binary inputs/outputs used by Honeywell WEBs/Spyder, Trane Tracer, and Alerton BACtalk controllers.
• Additional BAS ecosystems: Compatible with device‑level wiring for Siemens, Schneider Electric, Distech, Delta Controls, and others. A dependable choice for building automation wire and cable in mixed‑vendor facilities.

Why shielded plenum for building controls

• Noise mitigation: An overall foil shield helps protect low‑level sensor and control signals routed near VFDs, generators, lighting, and other EMI sources, reducing nuisance readings and misfires.
• Plenum‑rated safety: UL Listed C(UL)US CMP construction supports installations in environmental air spaces where plenum compliance is required by code.
• Consistent performance: Stable signal transmission for temperature, humidity, CO2, pressure sensors, and for control loops driving floating/tri‑state actuators and relay coils.

Common applications by device and circuit

• Sensors: Space temperature, duct and immersion temperature, humidity, CO2/IAQ, differential pressure, and occupancy sensors.
• Actuation and control: Valve and damper actuators (floating/2‑position), relays and contactors, boiler/chiller enable, AHU/RTU safeties, and alarm points.
• I/O wiring: Binary inputs, binary outputs, and analog inputs/outputs between field devices and local/area controllers.

Industries and facilities that benefit

• Commercial offices and multi‑tenant buildings
• Healthcare and life sciences facilities
• Education (K‑12 and higher education campuses)
• Manufacturing plants and warehouses
• Data centers and critical facilities
• Hospitality, retail, and mixed‑use developments
• Government and municipal buildings

Construction options to match the specification

• Shielded plenum: Overall aluminum foil shield for EMI/RFI protection.
• Copper conductors: Bare copper for dependable terminations and durable field service.
• AWG choices: Offered in both 18 AWG and 22 AWG to align with controller I/O requirements and run lengths.
• Conductor counts: Available in 2‑ and 3‑conductor configurations, plus 22 AWG 2‑pair for multi‑signal pulls to a single device or location.
• Color identification: Provided in practical jacket and conductor color combinations to simplify circuit identification and maintenance (examples include gray or orange jackets; conductor color codes such as black/gray, black/orange, black/white, and others).
• Compliance: RoHS compliant and UL Listed C(UL)US CMP for plenum use.

How this helps your BAS team

• Cleaner installs: Shielding reduces troubleshooting time caused by electrical noise and interference.
• Spec alignment: Multiple AWG and conductor options simplify meeting consultant and OEM submittals for Johnson Controls, Trane, Honeywell, and Alerton projects.
• Serviceability: Distinct conductor and jacket colors support clear labeling at the panel and device level, aiding quicker commissioning and future service.

Selection guidance

1. Match AWG to run length and load: 18 AWG for longer runs or devices with higher inrush; 22 AWG for typical sensor and short control circuits.
2. Choose conductor count based on device I/O: 2‑conductor for basic thermostats, contact closures, and many sensors; 3‑conductor for powered sensors or floating control; select 2‑pair when pulling multiple related signals to the same device.
3. Use shielded plenum in air‑handling spaces and anywhere EMI is a concern, such as mechanical rooms with VFDs and large motors.

When your project calls for reliable temperature control wire and cable, these shielded plenum options from Windy City Wire provide a strong foundation for Johnson Controls installations and multi‑vendor BAS sites. They are a practical fit for contractors seeking dependable temperature control wire for device‑level circuits across Trane, Honeywell, and Alerton systems, and a smart choice for broader building automation wire and cable needs.

Have a specification or submittal to meet? Contact us to match the right cable to your JCI, Honeywell, Trane, or Alerton Temp Control application.

Frequently Asked Questions: Temperature Control - Johnson Controls | Shielded Cables

• What AWG conductors are available with this SmartWire Temperature Control - Johnson Controls | Shielded Cables cable?

  These shielded, plenum-rated SmartWire cables are available in 18 AWG and 22 AWG.

• What other colors is this SmartWire Temperature Control - Johnson Controls shielded cables available in?

  Available color options include: Black/Gray, Black/Orange, Black/Violet, Black/Tan, Black/White, Black/Yellow, Black/White/Blue, Black/White/Violet, Black/White/Tan, Black/White/Yellow, Black/White/Purple, Black/White, Red/Blue.

• Is this SmartWire Temperature Control - Johnson Controls shielded cables made with solid or stranded copper conductors?

  These cables utilize bare copper conductors. Stranded construction is commonly used for flexibility in temperature control applications; contact Windy City Wire for the exact construction details for your specific part number.

• What length is this SmartWire Temperature Control - Johnson Controls shielded cables sold in?

  Windy City Wire manufactures and stocks SmartWire Temperature Control cable in a standard 1,000 ft length.

• How is your SmartWire low-voltage Temperature Control cables sold on spools or in boxes?

  Our SmartWire Temperature Control cable is packaged in our patented RackPack carton for efficient payout and installation. Learn more about our RackPack: https://windycitywire.com/solutions/rackpack-overview

Additional Links:

• Learn more about our SmartWire Cable
• The RackPack - Our patented cable delivery solution
• Our Transporters - RackPack Transportation Devices
• 19 Stocking Locations Nationwide - Find a Branch near you