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  1. Home
  2. PRODUCTS
  3. OUTDOOR

Outdoor

Summary: Outdoor

Outdoor Low-Voltage SmartWire from Windy City Wire

Windy City Wire manufactures outdoor low-voltage SmartWire for commercial and industrial environments where reliability, code compliance, and installation efficiency matter. From perimeter security and access control to surveillance and outdoor networking, our outdoor cable constructions are built for UV exposure, moisture, and temperature swings, with options that are sunlight resistant, suitable for wet locations, and available in direct burial wire and cable designs.

As a U.S. manufacturer, we support project teams with consistent quality, fast availability, and a product portfolio designed to simplify specifying and installing low-voltage systems outdoors. All items in this category are provided in 1000 FT lengths; select items are also available in 500 FT and 5000 FT lengths to support large campuses and phased rollouts. SmartWire Glide lubrication is standard on stock SmartWire and helps crews pull faster with less friction—reducing labor and rework while protecting cable integrity in long or complex outdoor runs.

Built for Outdoor Performance
Our outdoor portfolio covers control, power-limited, fire alarm, video, and data applications with constructions that help resist water ingress, sunlight, and physical wear. You can choose from shielded or non-shielded designs, water-blocked tapes (WBT), overall aluminum shields (OAS), and braid shields, with bare copper or tinned copper conductors as needed. For network projects, we offer outdoor rated cat5e cables and outdoor rated cat6 cables, including direct burial network cable options for campus backbone, gate controls, and remote device connectivity. For surveillance, we carry RG59 Outdoor Cable, RG6, and Siamese camera/power constructions for clean, efficient camera installs. If your specification calls for Cat7 Outdoor Cable, contact our team to review availability and cross-references for your project requirements.

Applications

  • Outdoor CCTV and perimeter surveillance (RG59, RG6, Siamese)
  • Access control, card readers, and lock power (multi-conductor and composite)
  • Outdoor networking and device connectivity (direct burial network cable in Cat5e/Cat6)
  • Intercom, audio, sensors, and control wiring (shielded/non-shielded, low-cap options)
  • Gate operators, bollards, parking systems, and remote enclosures

Why SmartWire for Outdoors

  • Low-voltage only, with constructions aligned to UL Types TC, PLTC, FPL, NPLF, CM and similar listings suited for outdoor use
  • Options for direct burial wire and cable, water-blocking, and sunlight resistant jackets
  • Shielding choices: Shielded, Non-Shielded, OAS/UNS/WBT, and copper braid for noise-sensitive runs
  • SmartWire Glide lubrication applied during manufacturing helps reduce pulling friction by up to 70%
  • Custom jacket and stripe color options help standardize installs and speed identification

Available Constructions (summary)

  • 12 AWG 2C Stranded PVC Low Voltage: Non-shielded, non-plenum control cable for robust outdoor power-limited control and device feeds.
  • 14 AWG 2C Stranded PVC Low Voltage: Available non-shielded or O/A foil shielded non-plenum; suitable for wet locations and outdoor control wiring.
  • 14 AWG 4C Stranded PVC Low Voltage: Non-shielded non-plenum for multi-drop outdoor control, sensors, and device terminations.
  • 16 AWG 2C Stranded PVC Low Voltage: Available non-shielded or shielded non-plenum for access control power and devices in outdoor enclosures.
  • 16 AWG 4C Stranded PVC Low Voltage: Non-shielded non-plenum for multi-circuit outdoor control and low-voltage power-limited runs.
  • 18 AWG 1P Stranded PVC Low Voltage: Tinned copper, shielded non-plenum (CM or AWM) for audio, sensors, and longer outdoor control lines.
  • 18 AWG 2C/4C/6C/8C Stranded PVC Low Voltage: Available in non-shielded or shielded non-plenum constructions for broad outdoor control and signaling.
  • 22 AWG 1P Stranded PVC/PE Low Voltage: Tinned copper, shielded direct burial pair for sensors and data/control in damp or buried pathways.
  • 22 AWG 4C Stranded PVC Low Voltage: Shielded non-plenum with water block tape for added moisture protection in challenging outdoor routes.
  • 22 AWG 6C Stranded PVC Low Voltage: Shielded non-plenum with water block tape for multi-conductor outdoor terminations and long pulls.
  • 22 AWG 2P + 1P Mixed Stranded PVC Low Voltage: Composite access control construction combining power and data pairs to simplify door hardware wiring.
  • 24 AWG 1P Stranded PE Low Voltage: Tinned copper, shielded direct burial pair for compact control/audio with moisture protection.
  • 24 AWG 2P Stranded PE Low Voltage: Tinned copper, shielded, low-capacitance direct burial for longer audio/control runs with reduced signal loss.
  • 24 AWG 4P Solid PE/CMX Low Voltage: Category 5e flooded outdoor rated cat5e cables for outdoor patching or direct burial network cable to remote devices.
  • 24 AWG 4P Solid PE Low Voltage: Category 6 rated outdoor cable for higher bandwidth outdoor links (check shielding/jacket selection per installation).
  • 23 AWG 4P Solid PE Low Voltage: Direct burial shielded outdoor high-performance cable for outdoor rated cat6 cables and campus drops.
  • 20 AWG 1C Solid PVC Low Voltage: Type RG59/U coax with 95% bare copper braid; RG59 Outdoor Cable for CCTV camera video in exposed runs.
  • 18 AWG 1C Solid PVC Low Voltage: Type RG6/U coax for satellite/cable and longer video feeds in outdoor pathways.
  • 20/18 AWG Coax + 2C Mixed Solid/Stranded PE Low Voltage: Siamese Type RG59/U plus 18-2 unshielded for direct burial camera video and power in a single pull.

Conductor and Shielding Options

  • Available AWGs: 12, 14, 16, 18, 22, 23, 24 (project-dependent)
  • Shielding: Shielded, Non-Shielded, OAS/UNS/WBT, and Bare Copper Braid
  • Conductor metallurgy: Bare copper and tinned copper options
  • Color codes suited to security and control wiring; custom jacket and stripe colors available

Lengths
Standard put-ups are 1000 FT per item. Select constructions are also offered in 500 FT and 5000 FT to match project scale and reduce waste on site.

How We Add Value to Outdoor Projects

  • Purpose-built outdoor cable constructions for surveillance, access control, and networking reduce field troubleshooting and callbacks
  • SmartWire Glide lubrication helps protect cable and speed pulls in long or complex conduits
  • Comprehensive range—from direct burial network cable to Siamese camera/power—means one source for mixed-system sites
  • Customization support, consistent availability, and technical guidance from a manufacturer focused on B2B low-voltage solutions
  • Options for water-blocked designs that align with indoor/outdoor water warrior cables requirements in wet or flood-prone environments

Plan Your Next Outdoor Install with Windy City Wire
Whether you need RG59 Outdoor Cable for CCTV, outdoor rated cat5e cables for edge devices, outdoor rated cat6 cables for higher bandwidth links, or direct burial wire and cable for rugged pathways, Windy City Wire’s SmartWire product line has a solution. Contact our team for specifications, submittals, and assistance aligning the right construction to your environment and code requirements.

Solutions: Outdoor

Outdoor Low-Voltage Cable Solutions for Commercial and Industrial Projects

Windy City Wire supplies outdoor low-voltage cable engineered for durability, signal integrity, and code-conscious performance across demanding environments. From perimeter security to campus networking and facility automation, our portfolio spans multi-conductor control cable, coaxial video cable, and category network cable designed for wet locations, UV exposure, and underground routes. Options include shielded and non-shielded constructions, water-blocking elements for direct burial wire and cable, and conductor sizes ranging from 12–24 AWG to match distance, load, and application requirements.

Where Outdoor Low-Voltage Cable Is Used

  • Security and Surveillance
    • Analog and hybrid CCTV using RG59 Outdoor Cable or RG6 for longer runs and higher frequencies.
    • Siamese constructions that carry both video and power to cameras and outdoor enclosures.
    • Perimeter detection, bollard and gate cameras, parking structures, remote lots, and critical infrastructure sites.
  • Access Control and Entry Systems
    • Door strikes and maglocks powered with 12–18 AWG conductors, shielded pairs for readers and REX devices, and composite lock/reader cables for tidy terminations.
    • Turnstiles, gate operators, kiosks, and intercom stations that require robust shielding against electrical noise.
  • Fire, Life Safety, and Emergency Systems
    • Pathway options to support listed fire and signaling circuits (e.g., FPL, PLTC, TC) in exterior runs, garages, and outbuildings.
    • Notification appliances, emergency phone/information stanchions, and outdoor pull stations where moisture and UV are present.
  • Networking and Connected Infrastructure
    • Outdoor Wi‑Fi access points, security cameras, digital signage, and IoT/PoE devices with outdoor rated cat5e cables and outdoor rated cat6 cables.
    • Trenched campus links, parking lots, and quads using direct burial network cable with shielding for EMI-prone areas.
    • Projects that specify higher-shielding twisted-pair systems may evaluate Cat7 Outdoor Cable; our team can help align category selection with bandwidth, PoE class, and distance constraints.
  • Building Automation and Industrial Controls
    • BAS, HVAC controls, damper/actuator runs, and outdoor sensors (flow, pressure, environmental) benefiting from shielded pairs to mitigate interference near motors and VFDs.
    • Irrigation, landscape lighting control, and parking access systems requiring 12–18 AWG power/control conductors rated for wet locations.
  • Audio, Paging, and Intercom
    • Distributed outdoor paging and mass notification using 16–18 AWG 2- or 4-conductor cables for 70V/100V systems.
    • Long-run intercom and talkback lines supported by low-capacitance shielded pairs to preserve clarity over distance.

Cable Types and Construction Options

  • Multi-Conductor Power and Control
    • 12–18 AWG bare copper conductors available in 2, 4, 6, and 8 conductor counts for lock power, relays, gate operators, and general control circuits.
    • Shielding options include overall aluminum/polyester foil (O/A), pair-by-pair shields for noise-critical data/control, and constructions designed for wet locations.
  • Twisted Pair Data and Signaling
    • 22–24 AWG shielded and low-capacitance pairs for readers, sensors, and long balanced audio or control runs.
    • Water-blocking tapes and sunlight-resistant jackets help keep signals stable in flooded or condensing environments, including indoor/outdoor water warrior cables-type applications.
  • Coaxial Video
    • RG59 and RG6 constructions with copper braids to support high-quality video transport to outdoor cameras and encoders.
    • Siamese RG59 + 18/2 bundles simplify power and video pulls to remote camera poles and towers.
  • Category Network Cable
    • 4-pair copper options for outdoor Ethernet, including flooded outdoor cable and shielded designs for high-EMI corridors.
    • PoE/PoE+ device support for APs, IP cameras, and edge controllers using outdoor rated cat5e cables or outdoor rated cat6 cables selected to suit speed and power budgets.
    • When trenching or conduit is required, choose direct burial network cable constructions to resist moisture migration and maintain performance over time.

Installation Methods and Environmental Considerations

  • Wet and Sunlight-Exposed Locations: Jackets and compound systems tailored for UV exposure and moisture, helping preserve dielectric stability and long-term performance.
  • Direct Burial: Flooded and water-blocked constructions are available for trench and handhole routes, reducing the risk of ingress in direct burial wire and cable applications.
  • EMI/RFI Mitigation: Shielded variants—overall foil, pair-shielded, or braid—help protect data and control lines near drives, pumps, and heavy equipment.
  • Identification and Serviceability: Clear color coding and conductor organization support faster terminations and maintenance across large campuses and industrial sites.

Industries and Facilities We Serve

  • Commercial campuses, corporate offices, and mixed-use developments
  • Industrial plants, manufacturing, utilities, and water/wastewater
  • Transportation hubs, parking structures, and logistics yards
  • Healthcare, education, municipal, and public safety sites
  • Hospitality, retail centers, and entertainment venues
  • Energy, agriculture, and outdoor critical infrastructure

Why Spec Windy City Wire for Outdoor Runs

  • Application breadth: From shielded reader pairs to coax and 4-pair Ethernet, one source covers surveillance, access, networking, controls, and paging.
  • Performance in harsh conditions: Sunlight-resistant jackets, water-blocking elements, and wet-location suitability help safeguard uptime.
  • Right-size conductors: 12–24 AWG copper options align with voltage drop targets, device current, and run lengths.
  • Shielding options: O/A foil, pair-shielded designs, and braid shielding support installs near high EMI sources.
  • Project efficiency: When appropriate, our SmartWire and RackPack solution can help installation teams streamline pulls and organize complex multi-system deployments across expansive outdoor sites.

Selecting the Best Cable for Your Scope

  • For analog video and power to poles and towers: RG59 Outdoor Cable or Siamese RG59 + 18/2.
  • For IP cameras, APs, and PoE signage: outdoor rated cat5e cables for standard bandwidth, or outdoor rated cat6 cables for higher throughput and PoE headroom; consider shielded direct burial network cable for long campus pulls.
  • For readers, sensors, and control: 22–24 AWG shielded pairs (low-capacitance options for long distances) or 16–18 AWG multi-conductor for power plus signaling.
  • For gates, locks, and operators: 12–16 AWG multi-conductor with appropriate shielding in high-noise areas.

Every outdoor route is unique. Talk with our team about distance, power budget, EMI exposure, conduit vs. trench, and code pathway (e.g., TC, PLTC, FPL) to select the best-fit outdoor cable—from flooded pairs to shielded coax and high-performance Ethernet. We can also review specifications that reference Cat7 Outdoor Cable and propose aligned solutions that meet performance and budget goals.

Frequently Asked Questions: Outdoor

  • What AWG conductors are available with these SmartWire Outdoor cables?

    Available sizes include 12, 14, 16, 18, 20, 22, 23, and 24 AWG across various outdoor, direct-burial, shielded and non-shielded constructions.

  • What other colors are these SmartWire Outdoor cables available in?

    Available conductor color codes include: Black/Red; Black/Red/Blue/Orange; Black/Red/Orange/Blue; Black/Red/Blue/Orange/Yellow/Brown; Black/Red/Blue/Orange/Yellow/Brown/Pink/Purple; Black/White; Black/Red, White/Green; Black/Red/White/Green; Black/Red, White/Green, Brown/Blue; Black/Red/White/Green/Brown/Blue; White-Blue/Blue, White-Orange/Orange; White-Blue/Blue, White-Orange/Orange, White-Green/Green, White-Brown/Brown.

  • Are these SmartWire Outdoor cables made with solid or stranded copper conductors?

    Both are available, depending on the cable type. Many outdoor control/power SmartWire cables use stranded bare copper for flexibility, while certain coaxial constructions feature a solid copper center conductor. Category-rated outdoor cables commonly use solid bare copper conductors.

  • What lengths are these SmartWire Outdoor cables sold in?

    Windy City Wire manufactures and stocks SmartWire Outdoor cable in a standard 1,000 ft length. Select items are also available in 500 ft and 5,000 ft lengths, depending on the specific construction.

  • Is the SmartWire low-voltage Outdoor wire sold—on spools or in boxes?

    Our SmartWire Outdoor wire is packaged in our patented RackPack carton for streamlined pulls and jobsite efficiency. Learn more about our RackPack: https://windycitywire.com/solutions/rackpack-overview

  • What are the main differences between RG59 and RG6 cables?

    Both are 75-ohm coaxial cables, but RG6 typically has a larger center conductor (often 18 AWG vs. 20 AWG for RG59) and thicker dielectric/shielding, delivering lower attenuation over distance and better performance at higher frequencies (CATV/satellite). RG59 is more flexible and commonly used for shorter baseband video/CCTV runs, while RG6 is preferred for longer runs and broadband signals. Connector styles differ by application (e.g., BNC for CCTV, F-type for CATV).

  • What are some distinctions between BACnet, RS232 and RS485 cables?

    BACnet is a building automation protocol that often rides over RS485 (BACnet MS/TP) using a shielded twisted pair, or over Ethernet/IP on category cable. RS232 is a single-ended, point-to-point interface for short distances (typically a few meters) and generally uses a small conductor count. RS485 is a balanced, multi-drop differential interface supporting longer distances and multiple devices on a bus; it typically uses a 120-ohm shielded twisted pair with proper termination. Choose the construction that matches the protocol layer and environment (indoor/outdoor, direct burial, shielding).

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